Versatile Aseptic Effcient Reliable Carton Yogurt Filling Sealing Forming Machine for Juice Milk

Product Description

 

Product Description

Detailed Photos

Application Scope

Product Parameters

Voltage	220V/380V 50Hz
Power	35Kw
Air Consumption	Air pressure: 20.6 Mpa
Weight	3000*2500*3500mm
Size	1800KG

 

Product Description: The Versatile Aseptic Carton Filling Sealing Forming Machine for Juice by Shean (Cangzhou) Corp., Ltd. is an advanced and reliable solution for filling and sealing juice cartons. This user-friendly and customizable machine offers precision, durability, and energy efficiency, making it a cost-effective choice for liquid dairy product filling.

Product Description

Product Description


 

FUNCTIONS AND FEATURES

 

The machine is designed for filling milk, juice, soymilk, and other beverages. It automates the entire process, including form feed, sterilization, filling, shaping, and sealing.

 

The PLC human control system features an intuitive Human-Machine Interface that displays in both English and Chinese, ensuring easy operation and low fault rate.

 

With this machine, you can effortlessly complete all job steps, such as scroll run, batch numbering, plastic tape sticking, sterilizing, cylinder rolling, material filling, sealing-off, molding, cutting, and horn-shaped formation.

 

Aseptic Conveying

Aseptic transportation is actually aseptic transportation from ultra-high temperature sterilization equipment to aseptic filling machines. Aseptic transportation requires that the pipelines and equipment in the middle can be sanitized, disinfected and kept airtight. The AP aseptic manifold valve of the machine can be connected to the intermediate delivery pipeline.

 

Sterile Environment

For sterilized packaging materials, please see the sterilization system overview diagram below. The machine  uses hydrogen peroxide with a concentration of 35%. When the packaging material is heated to about 75 degrees and passes through the hydrogen peroxide water tank, the sterilization effect of the hydrogen peroxide is used. Sterilization of packaging materials (Tetra Pak designed a hydrogen peroxide water tank based on the demonstration, so that the time for packaging materials to pass through the hydrogen peroxide water tank is no less than 6.6 seconds, which can fully ensure the sterilization effect of packaging materials). Note: The sterilization efficiency of hydrogen peroxide is related to concentration, temperature and time.

For a sterile environment, please see the overview diagram of the sterile system below. The air is sterilized at high temperature by an ultra-high temperature heater. After cooling, it enters the sterile room and maintains a certain positive pressure in the sterile room. (As you can see in the picture, the sterile air is replaced cyclically. This circulation method has two functions. One is the replacement of old and new sterile air, and the other is that it can take away the hydrogen peroxide molecules in the sterile room and After dissolving with water, it is discharged into the dilution tank, which is beneficial to environmental protection). The establishment of a sterile environment can be summarized in three sentences:

1) Use hot sterile air to carry atomized hydrogen peroxide and spray it into a closed area.
2) The atomized hydrogen peroxide is liquefied, and then dried with hot sterile air.
3) After drying, use cooled sterile air to maintain positive pressure in the sterile room.
The above three points can be understood in conjunction with the spraying and drying in the next section. Among the four steps of aseptic filling, "sterilized packaging material" and "sterile environment" are achieved by this paragraph.
 

1.  

The above three points can be understood in combination with spray and drying in the next section. In the four stages of aseptic filling, "sterilized packaging materials" and "sterile environment" are achieved by the machine

 

For more information, please contact Shean (Cangzhou) Corp., Ltd.

 

Workshop Spare Parts

Packaging & Shipping

FAQ

 1. Can you guarantee your quality if we order on you ?
Of course.Best quality is our principle all the time.You can be assured on our production.
2.What should I do if we are not able to operatethe the machine when we receive it?
Operation manual guides you the installation.Besides, we haveprofessional after-sale groupto customer 's site to solve any problems.weprovide 7*24 hours on-line technical support.
3.How could I get the spares on machines?
We will send extra sets of easy broken spares andaccessories likeo ring etc.Non-artificial damagedspares will be sent freelyduring 1 year 's warranty.
4.How to maintain such a machine ?
Please clean every part after filling thus can givelong using life of machine and make a carefullyclean 3 times a year.
5.Anstrallation and Commissioning 
INSTALLATION and COMISSIONING Two weeks before the equipment is shipped, the seller and the buyer will communicate on the equipment entry conditions, required installation and commissioning cooperation and other matters, and assist the buyer in preparing the project site. The buyer shall prepare the water source, power source and steam source required for equipment commissioning and operation to connect to the seller's equipment according to the seller's requirements. After the equipment arrives at the user's workshop, the goods will be unpacked in the presence of personnel from both parties. The seller's personnel shall carry out the installation, commissioning and trial production of the equipment with the assistance of the buyer's personnel, and achieve the design capability within the planned time. The seller is responsible for the tools and spare parts needed for installation and commissioning (except for inconvenient transportation, such as argon gas).
6. Staff Training
Our company should dispatch enough skilled technicians to put the machine into use within the necessary time and train customer personnel. The technical staff's air tickets, board and lodging fees and any car rental costs will be borne by the buyer
7.Guarantee
The above products are guaranteed not to be affected by possible defects in materials and/or workmanship within 12 months from the date of installation. If the buyer issues a written notice in a timely manner within 15 days after the defect is discovered, and within the above-mentioned maximum period of 12 months, the seller will repair and/or replace the defective part at its own expense.
8.After Sales Service
After the installation and training plan is completed, if the buyer submits a written application to the seller, the seller will intervene and provide services to the machinery and/or equipment provided. Every time a service is requested, the buyer's technical staff's travel expenses (round trip), board and lodging, and any rental car expenses must be paid, as well as a daily fee of US$150 per technician.