| Customization: | Available |
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| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
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The Shean (Cangzhou) Corp., Ltd. product is designed with a touch screen control panel, providing users with a more convenient way to adjust the working parameters according to the working status. This feature greatly improves the working accuracy, ensuring precise and efficient operations.
Our product's advanced molding system effortlessly folds the package material, creating a neat and professional appearance. Simultaneously, the sterilized filling material is accurately filled, ensuring the highest standards of hygiene and quality. The combination of these processes guarantees a seamless and efficient packaging experience.
Once the package is filled, the carton is seamlessly moved to the cutting process. Our cutting system ensures precise and clean cuts, resulting in perfectly sized cartons ready for distribution. This step completes the packaging process, providing a finished product that is ready to be shipped to customers.
Introducing the Smart Juice Filling Machine with Aseptic Carton Packaging from Shean (Cangzhou) Corp., Ltd. This advanced carton filling machine is equipped with a sealing device and uses ultrasonic technology to ensure high cutting accuracy and improved packaging quality. It is a reliable, user-friendly, and customizable solution for efficient and precise juice carton filling. Experience enhanced juice carton packaging with this state-of-the-art aseptic filling machine.
Invest in our machine and experience the difference it makes in your operations. Say goodbye to frequent breakdowns and hello to seamless productivity.
| Voltage | 220V/380V 50Hz |
| Power | 35Kw |
| Air Consumption | Air pressure: 20.6 Mpa |
| Weight | 3000*2500*3500mm |
| Size | 1800KG |
The Shean (Cangzhou) Corp., Ltd. machine is specifically designed to cater to the filling needs of English-speaking natives. It is the perfect solution for filling various beverages such as milk, juice, soymilk, and more. This automated machine efficiently performs a series of steps including form feed, sterilization, filling, shaping, and sealing.
The machine is equipped with a user-friendly Human-Machine Interface (HMI) that displays in both English and Chinese, ensuring easy operation for users. Its low fault rate guarantees smooth and uninterrupted operation.
This machine handles all job steps automatically, including scroll run, batch numbering, plastic tape sticking, sterilizing, cylinder rolling, material filling, sealing-off, molding, cutting, and horn-shaped formation.
Our patented rectangular forming method ensures improved stability, reliability, and a flawless exterior appearance for the final product.
Aseptic conveying refers to the transportation of sterilized products from ultra-high temperature sterilization equipment to aseptic filling machines. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
After sterilization, the packaging material passes through a *** water tank. The sterilization effect of ***, with a concentration of 35% and heated to around 75 degrees, ensures the packaging material is fully sterilized. According to Tetra Pak's demonstration design, the packaging material should pass through the *** water tank for at least 6.6 seconds to achieve optimal sterilization. Please note that the sterilization efficiency of *** depends on its concentration, temperature, and time.
1.Aseptic conveying is actually the aseptic conveying from ultra-high temperature sterilization equipment to aseptic filling machines. Aseptic conveying requires the middle pipelines and equipment to be able to be disinfected, disinfected, and kept closed. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
2. Sterilized packaging materials, please refer to the aseptic system overview diagram below. This machine uses hydrogen peroxide with a concentration of 35%, and when heated to around 75 degrees, the packaging materials pass through the hydrogen peroxide water tank. The sterilization effect of hydrogen peroxide is utilized to sterilize the packaging materials (according to the demonstration design by Tetra Pak, the hydrogen peroxide water tank allows the packaging materials to pass through the hydrogen peroxide water tank for no less than 6.6 seconds, which can fully ensure the sterilization effect of the packaging materials). Note: The sterilization efficiency of hydrogen peroxide is related to concentration, temperature, and time
3. Aseptic environment, please refer to the overview diagram of the sterile system below. The air is sterilized at high temperature by an ultra-high temperature heater, cooled, and then enters the sterile room to maintain a certain positive pressure. (From the figure, it can be seen that sterile air is replaced through circulation, which has two functions. One is the replacement of new and old sterile air, and the other is the removal of hydrogen peroxide molecules from the sterile room and their dissolution with water before being discharged into the dilution tank, which is beneficial for environmental protection.) The establishment of a sterile environment can be summarized in three sentences:
Use hot sterile air to carry atomized hydrogen peroxide and spray it into a closed area.
3.1 The atomized hydrogen peroxide is liquefied and then dried with hot sterile air.
3.2 After drying, use cooled sterile air to maintain positive pressure in the sterile room.
The above three points can be understood in combination with spray and drying in the next section. In the four stages of aseptic filling, "sterilized packaging materials" and "sterile environment" are achieved by the machine
For more information, please contact Shean (Cangzhou) Corp., Ltd.
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