Customization: | Available |
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Type: | Volumetric Filling Machine |
Automatic Grade: | Automatic |
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The touch screen control panel of our product allows for convenient adjustment of working parameters according to the working status, resulting in improved working accuracy.
Our molding system efficiently folds the package material, while the sterilized filling material is precisely filled. Once completed, the carton is seamlessly moved to the cutting process.
Introducing the Reliable Aseptic Carton Filling Machine by Shean (Cangzhou) Corp., Ltd. This high-speed juice filling machine utilizes ultrasonic technology to achieve precise cutting and improved packaging quality. Experience the cutting-edge innovation in beverage packaging with our efficient and customizable juice packaging machine. Trust our smart and reliable filling system for versatile and high-quality aseptic carton filling. Discover the compact and durable solution for your juice packaging needs.
With a complete and orderly circuit, our machine is equipped to handle any task with ease. You can trust that it will operate smoothly and consistently, meeting all your requirements without any hassle.
Invest in our machine and experience the benefits of its exceptional performance. Say goodbye to frequent breakdowns and hello to uninterrupted productivity. Trust Shean (Cangzhou) Corp., Ltd. to deliver a machine that exceeds your expectations.
Voltage | 220V/380V 50Hz |
Power | 35Kw |
Air Consumption | Air pressure: 20.6 Mpa |
Weight | 3000*2500*3500mm |
Size | 1800KG |
The Shean (Cangzhou) Corp., Ltd. machine is specifically designed to cater to the filling needs of English-speaking natives. It is an ideal solution for filling various beverages such as milk, juice, and soymilk. The machine operates efficiently through an automated process that includes form feed, sterilization, filling, shaping, and sealing.
The machine is equipped with a user-friendly Human-Machine Interface (HMI) that displays information in both English and Chinese, ensuring easy operation. Its low fault rate guarantees a smooth and uninterrupted operation
This machine handles all the necessary steps automatically, including scroll run, batch numbering, plastic tape sticking, sterilization, cylinder rolling, material filling, sealing-off, molding, cutting, and horn-shaped formation.
Our patented rectangular forming method ensures improved stability, reliability, and a flawless exterior appearance for the final product.
Aseptic conveying refers to the transportation of sterilized products from ultra-high temperature sterilization equipment to aseptic filling machines. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
After sterilization, the packaging material passes through a *** water tank. The sterilization effect of ***, with a concentration of 35% and heated to around 75 degrees, ensures the packaging material is fully sterilized. According to Tetra Pak's demonstration design, the packaging material should pass through the *** water tank for at least 6.6 seconds to achieve optimal sterilization. Please note that the sterilization efficiency of *** depends on its concentration, temperature, and time.
1.Aseptic conveying is actually the aseptic conveying from ultra-high temperature sterilization equipment to aseptic filling machines. Aseptic conveying requires the middle pipelines and equipment to be able to be disinfected, disinfected, and kept closed. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
2. Sterilized packaging materials, please refer to the aseptic system overview diagram below. This machine uses hydrogen peroxide with a concentration of 35%, and when heated to around 75 degrees, the packaging materials pass through the hydrogen peroxide water tank. The sterilization effect of hydrogen peroxide is utilized to sterilize the packaging materials (according to the demonstration design by Tetra Pak, the hydrogen peroxide water tank allows the packaging materials to pass through the hydrogen peroxide water tank for no less than 6.6 seconds, which can fully ensure the sterilization effect of the packaging materials). Note: The sterilization efficiency of hydrogen peroxide is related to concentration, temperature, and time
3. Aseptic environment, please refer to the overview diagram of the sterile system below. The air is sterilized at high temperature by an ultra-high temperature heater, cooled, and then enters the sterile room to maintain a certain positive pressure. (From the figure, it can be seen that sterile air is replaced through circulation, which has two functions. One is the replacement of new and old sterile air, and the other is the removal of hydrogen peroxide molecules from the sterile room and their dissolution with water before being discharged into the dilution tank, which is beneficial for environmental protection.) The establishment of a sterile environment can be summarized in three sentences:
Use hot sterile air to carry atomized hydrogen peroxide and spray it into a closed area.
3.1 The atomized hydrogen peroxide is liquefied and then dried with hot sterile air.
3.2 After drying, use cooled sterile air to maintain positive pressure in the sterile room.
The above three points can be understood in combination with spray and drying in the next section. In the four stages of aseptic filling, "sterilized packaging materials" and "sterile environment" are achieved by the machine
For more information, please contact Shean (Cangzhou) Corp., Ltd.