Product Description
Detailed Photos
Application Scope
Product Parameters
| Voltage |
220V/380V 50Hz |
| Power |
35Kw |
| Air Consumption |
Air pressure: 20.6 Mpa |
| Weight |
3000*2500*3500mm |
| Size |
1800KG |
Product Description
Product Description
FUNCTIONS AND FEATURES
The machine is designed for filling milk, juice, soymilk, and other beverages. It automates the entire process, including form feed, sterilization, filling, shaping, and sealing.
The machine is equipped with a PLC human control system and an intuitive Human-Machine Interface that displays in both English and Chinese.
With a low fault rate and easy operation, this machine ensures efficient and hassle-free production.
It automatically completes all job steps, including scroll run, batch numbering, plastic tape sticking, sterilizing, cylinder rolling, material filling, sealing-off, molding, cutting, and horn-shaped formation.
Sterile Environment
1. Aseptic conveying is actually the aseptic conveying from ultra-high temperature sterilization equipment to aseptic filling machines. Aseptic conveying requires the middle pipelines and equipment to be able to be disinfected and kept closed. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
2.After sterilization, please refer to the overview diagram of the sterile system below. This machine uses hydrogen peroxide with a concentration of 35%, and when heated to around 75 degrees, the packaging material passes through the hydrogen peroxide water tank. The sterilization effect of hydrogen peroxide is utilized to sterilize the packaging material (according to the demonstration design by Tetra Pak, the time for the packaging material to pass through the hydrogen peroxide water tank is not less than 6.6 seconds, which can fully ensure the sterilization effect of the packaging material). Note: The sterilization efficiency of hydrogen peroxide is related to concentration, temperature, and time
3. A sterile environment, please refer to the overview diagram of the sterile system below. The air is sterilized at high temperature by an ultra-high temperature heater, cooled, and then enters the sterile room to maintain a certain positive pressure. (From the figure, it can be seen that sterile air is replaced through circulation, which has two functions. One is the replacement of new and old sterile air, and the other is the removal of hydrogen peroxide molecules from the sterile room and their dissolution with water before being discharged into the dilution tank, which is beneficial for environmental protection.) The establishment of a sterile environment can be summarized in three sentences:
3.1) Use hot sterile air to carry atomized hydrogen peroxide and spray it into a closed area.
3.2) The atomized hydrogen peroxide is liquefied and then dried with hot sterile air.
3.3) After drying, use cooled sterile air to maintain positive pressure in the sterile room.
The above three points can be understood in combination with spray and drying in the next section. In the four stages of aseptic filling, "sterilized packaging materials" and "sterile environment" are achieved by this machine
For more information, please contact Shean (Cangzhou) Corp., Ltd.
Workshop Spare Parts
Packaging & Shipping
FAQ
1. Can you guarantee your quality if we order on you ?
Of course.Best quality is our principle all the time.You can be assured on our production.
2.What should I do if we are not able to operatethe the machine when we receive it?
Operation manual guides you the installation.Besides, we haveprofessional after-sale groupto customer 's site to solve any problems.weprovide 7*24 hours on-line technical support.
3.How could I get the spares on machines?
We will send extra sets of easy broken spares andaccessories likeo ring etc.Non-artificial damagedspares will be sent freelyduring 1 year 's warranty.
4.How to maintain such a machine ?
Please clean every part after filling thus can givelong using life of machine and make a carefullyclean 3 times a year.
5.Anstrallation and Commissioning
INSTALLATION and COMISSIONING Two weeks before the equipment is shipped, the seller and the buyer will communicate on the equipment entry conditions, required installation and commissioning cooperation and other matters, and assist the buyer in preparing the project site. The buyer shall prepare the water source, power source and steam source required for equipment commissioning and operation to connect to the seller's equipment according to the seller's requirements. After the equipment arrives at the user's workshop, the goods will be unpacked in the presence of personnel from both parties. The seller's personnel shall carry out the installation, commissioning and trial production of the equipment with the assistance of the buyer's personnel, and achieve the design capability within the planned time. The seller is responsible for the tools and spare parts needed for installation and commissioning (except for inconvenient transportation, such as argon gas).
6. Staff Training
Our company should dispatch enough skilled technicians to put the machine into use within the necessary time and train customer personnel. The technical staff's air tickets, board and lodging fees and any car rental costs will be borne by the buyer
7.Guarantee
The above products are guaranteed not to be affected by possible defects in materials and/or workmanship within 12 months from the date of installation. If the buyer issues a written notice in a timely manner within 15 days after the defect is discovered, and within the above-mentioned maximum period of 12 months, the seller will repair and/or replace the defective part at its own expense.
8.After Sales Service
After the installation and training plan is completed, if the buyer submits a written application to the seller, the seller will intervene and provide services to the machinery and/or equipment provided. Every time a service is requested, the buyer's technical staff's travel expenses (round trip), board and lodging, and any rental car expenses must be paid, as well as a daily fee of US$150 per technician.
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