| Customization: | Available |
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| After-sales Service: | Provided |
| Warranty: | 1 Year |
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| Voltage | 220V/380V 50Hz |
| Power | 35Kw |
| Air Consumption | Air pressure: 20.6 Mpa |
| Weight | 3000*2500*3500mm |
| Size | 1800KG |
The machine is designed for filling milk, juice, soymilk, and other beverages. It automates the entire process, including form feed, sterilization, filling, shaping, and sealing.
The machine features a PLC human control system with an intuitive Human-Machine Interface (HMI) that displays in both English and Chinese. It has a low fault rate and is easy to operate.
With its automatic operation, the machine completes all job steps, such as scroll run, batch numbering, plastic tape sticking, sterilizing, cylinder rolling, material filling, sealing-off, molding, cutting, and horn-shaped formation
Aseptic Conveying
Aseptic conveying refers to the transfer of sterilized products from ultra-high temperature sterilization equipment to aseptic filling machines. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
After sterilization, the packaging material passes through a *** water tank. The ***, with a concentration of 35% and heated to around 75 degrees, effectively sterilizes the packaging material. According to Tetra Pak's demonstration design, the packaging material should pass through the *** water tank for at least 6.6 seconds to ensure proper sterilization. Please note that the sterilization efficiency of *** depends on its concentration, temperature, and time.
1.Aseptic conveying is actually the aseptic conveying from ultra-high temperature sterilization equipment to aseptic filling machines. Aseptic conveying requires the middle pipelines and equipment to be able to be disinfected, disinfected, and kept closed. The AP sterile group valve of this machine can be connected to the intermediate conveying pipeline.
2. Sterilized packaging materials, please refer to the aseptic system overview diagram below. This machine uses hydrogen peroxide with a concentration of 35%, and when heated to around 75 degrees, the packaging materials pass through the hydrogen peroxide water tank. The sterilization effect of hydrogen peroxide is utilized to sterilize the packaging materials (according to the demonstration design by Tetra Pak, the hydrogen peroxide water tank allows the packaging materials to pass through the hydrogen peroxide water tank for no less than 6.6 seconds, which can fully ensure the sterilization effect of the packaging materials). Note: The sterilization efficiency of hydrogen peroxide is related to concentration, temperature, and time
3. Aseptic environment, please refer to the overview diagram of the sterile system below. The air is sterilized at high temperature by an ultra-high temperature heater, cooled, and then enters the sterile room to maintain a certain positive pressure. (From the figure, it can be seen that sterile air is replaced through circulation, which has two functions. One is the replacement of new and old sterile air, and the other is the removal of hydrogen peroxide molecules from the sterile room and their dissolution with water before being discharged into the dilution tank, which is beneficial for environmental protection.) The establishment of a sterile environment can be summarized in three sentences:
Use hot sterile air to carry atomized hydrogen peroxide and spray it into a closed area.
3.1 The atomized hydrogen peroxide is liquefied and then dried with hot sterile air.
3.2 After drying, use cooled sterile air to maintain positive pressure in the sterile room.
The above three points can be understood in combination with spray and drying in the next section. In the four stages of aseptic filling, "sterilized packaging materials" and "sterile environment" are achieved by the machine
For more information, please contact Shean (Cangzhou) Corp., Ltd.
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